Grizzly G0709 Manuel d'utilisateur

MODEL G070914" x 40" GUNSMITHING LATHEOWNER'S MANUAL(For models manufactured since 5/11)COPYRIGHT © MAY, 2010 BY GRIZZLY INDUSTRIAL, IN

-8-Model G0709 (Mfg. Since 5/11) WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving par

-98-Model G0709 (Mfg. Since 5/11)Tailstock Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION901 P07090901 HANDLE SHOULDER SCREW 926 P07090926 HU

Model G0709 (Mfg. Since 5/11)-99-Pump 100110021003100410051006100710081009101010111012101310141005REF PART # DESCRIPTION REF PART # DESCRIPTION1001 P0

-100-Model G0709 (Mfg. Since 5/11)Motor and Feed Rod 1101110211031104110511061107110811091110111111121113111411151116111711181119112011211122112311241

Model G0709 (Mfg. Since 5/11)-101-Motor and Feed Rod Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1101 P07091101 GATES TRUE-POWER V13 X 890

-102-Model G0709 (Mfg. Since 5/11)Cabinet and Brake 13521353135413551356135713581359136013611362136313641365136613671368136913701371137213731374137513

Model G0709 (Mfg. Since 5/11)-103-Cabinet and Brake Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1352 PS19M PHLP HD SCR M5-.8 X 6 1370 P0709

-104-Model G0709 (Mfg. Since 5/11)Main Electrical Breakdown14NO 24NO 34NO 44NO13NO 23NO 33NO 43NCKA1ContactorTianshuiJZC3-14DA1A2A214NO 24NO 34NO 44NO

Model G0709 (Mfg. Since 5/11)-105-Accessories WRENCH CO.150115021503150415051506150715081509151015111512151315141515151615171518151915221523152415251

-106-Model G0709 (Mfg. Since 5/11)Labels BreakdownSafety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST

CUT ALONG DOTTED LINEName _____________________________________________________________________________ Street ______________________________________

Model G0709 (Mfg. Since 5/11)-9-Additional Safety for Metal LathesSPEED RATES. Operating the lathe at the wrong speed can cause nearby parts to

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069Place

Model G0709 (Mfg. Since 5/11)-109-WARRANTY AND RETURNSGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original

-10-Model G0709 (Mfg. Since 5/11)Additional Chuck SafetyENTANGLEMENT. Entanglement with a rotat-ing chuck can lead to death, amputation, br

Model G0709 (Mfg. Since 5/11)-11-SECTION 2: POWER SUPPLYAvailabilityBefore installing the machine, consider the avail-ability and proximity of the req

-12-Model G0709 (Mfg. Since 5/11)Extension CordsWe do not recommend using an extension cord with this machine. If you must use an extension

Model G0709 (Mfg. Since 5/11)-13-SECTION 3: SETUPThe list below outlines the basic process of pre-paring your machine for operation. Specific steps ar

-14-Model G0709 (Mfg. Since 5/11)Mounted Inventory Components QtyA. Three-Jaw Chuck 6" ... 1B. Steady Rest ...

Model G0709 (Mfg. Since 5/11)-15-The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corro

-16-Model G0709 (Mfg. Since 5/11)Site ConsiderationsFigure 7. Minimum working clearances.96"KeepWorkpieceLoading AreaUnobstructedLathe30"30&

Model G0709 (Mfg. Since 5/11)-17-Lifting & MovingYou must use power lifting equipment and assistance to lift and move this machine. Inspect all li

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, r

-18-Model G0709 (Mfg. Since 5/11)Lubricating LatheIt is critical that there is oil in the headstock, quick change gearbox, and the apron

Model G0709 (Mfg. Since 5/11)-19 -Test RunOnce assembly is complete, test run the machine to make sure it runs properly and is ready for reg-ular ope

-20-Model G0709 (Mfg. Since 5/11)NOTICENEVER shift lathe gears when lathe is operating, and make sure both the half-nut lever and the feed selection l

Model G0709 (Mfg. Since 5/11)-21-— Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always

-22-Model G0709 (Mfg. Since 5/11)For your convenience, the adjustments listed below have been performed at the factory. However, because of the m

Model G0709 (Mfg. Since 5/11)-23-SECTION 4: OPERATIONTo complete a typical operation, the operator does the following:1. Puts on safety glasses,

-24-Model G0709 (Mfg. Since 5/11)Power LightWhen the lathe is connected to power, it is not necessarily ready for use. Only when the stop but

Model G0709 (Mfg. Since 5/11)-25-Apron ControlsFigure 15. Apron controls.Compound SlideHandwheelThreadDialHalf nut LeverLeadscrewCross Feed HandwheelC

-26-Model G0709 (Mfg. Since 5/11)BrakeWhen pressed, the brake pedal (see Figure 17) actuates mechanical linkage that expands brake shoes within the

Model G0709 (Mfg. Since 5/11)-27-This lathe is shipped with a 3-jaw chuck installed, but also includes a 4-jaw chuck and 12" faceplate. The chuc

Table of ContentsINTRODUCTION ... 2Machine Description ... 2Contact Inf

-28-Model G0709 (Mfg. Since 5/11)To install the chuck or face plate:Figure 21. Indicator arrows.Spindle LineCam LineV's4. Using a dead blow hamm

Model G0709 (Mfg. Since 5/11)-29-Camlock Stud InstallationFigure 24. Camlock stud alignment.Camlock Stud Must Slightly Rotate Back/ForthCap ScrewInsta

-30-Model G0709 (Mfg. Since 5/11)Three-Jaw ChuckTo use the 3-jaw chuck:1. DISCONNECT LATHE FROM POWER!2. Remove the cap screws that retain the

Model G0709 (Mfg. Since 5/11)-31-To use the 4-jaw chuck:1. DISCONNECT LATHE FROM POWER!2. Install a center in the tailstock.3. Open each jaw wit

-32-Model G0709 (Mfg. Since 5/11)Figure 29. Properly held workpiece for low speed offset boring or machining.9. Make fine adjustments by slightly

Model G0709 (Mfg. Since 5/11)-33-Use a minimum of three independent clamp-ing devices when using faceplate. Failure to provide adequate clamping may c

-34-Model G0709 (Mfg. Since 5/11)To install a center into the tailstock:Carbide-Tipped Dead CenterWhen the workpiece is supported at the tailstock end

Model G0709 (Mfg. Since 5/11)-35-Offsetting TailstockBy offsetting the tailstock, the dead center can hold a workpiece at a particular aw

-36-Model G0709 (Mfg. Since 5/11)Figure 38. Finished dead center.The tailstock alignment was set at the factory with the headstock. However, we recomm

Model G0709 (Mfg. Since 5/11)-37-8. Loosen the tailstock lock lever and adjust the tailstock offset by the amount of the taper. 9. Turn another 0.

-2-Model G0709 (Mfg. Since 5/11)INTRODUCTIONThe purpose of a metal lathe is to face, turn, knurl, thread, bore, or cut tapers in a metal workpi

-38-Model G0709 (Mfg. Since 5/11)Tip: When drilling or when tapping operations need to be done deep into a part, the quill can also be stabilized by

Model G0709 (Mfg. Since 5/11)-39-Cutting Fluid SystemThe cutting fluid system delivers cutting fluid via a flexible distribution hose and nozzle. The

-40-Model G0709 (Mfg. Since 5/11)To install the rests:1. DISCONNECT LATHE FROM POWER!2. Select the required rest (see Figure 44) for the opera

Model G0709 (Mfg. Since 5/11)-41-SpiderYour lathe is equipped with a set of outboard spindle supports known as a "spider," sho

-42-Model G0709 (Mfg. Since 5/11)Changing Spindle SpeedThis lathe is equipped with two levers shown in Figure 48 that are used to achieve eigh

Model G0709 (Mfg. Since 5/11)-43-Power FeedThe feed selection lever (see Figure 50) allows the machinist to engage or disengage the apron for lo

-44-Model G0709 (Mfg. Since 5/11)NOTICEA high feed rate or threading at a high speed reduces your reaction time to disengage the apron or leadscrew to

Model G0709 (Mfg. Since 5/11)-45-4. Leaving 0.003"–0.005" backlash between gear teeth, arrange the change gears to match the order

-46-Model G0709 (Mfg. Since 5/11)4. Leaving 0.003"–0.005" backlash between gear teeth, arrange the change gears to match the order

Model G0709 (Mfg. Since 5/11)-47-Half-Nut LeverWhen the feed selection lever and carriage lock are disengaged, the half-nut lever (Figure 59)

Model G0709 (Mfg. Since 5/11)-3-IdentificationFigure 1. Lathe features.Feed Direction LeverSpindle Speed LeversControl Panel3-Jaw ChuckSteady RestLigh

-48-Model G0709 (Mfg. Since 5/11)T.P.I. SCALE4 1–41234Table Thread DialFigure 63. Example of an inch thread pitch divisible by 4, not by 8.TPI Divisib

Model G0709 (Mfg. Since 5/11)-49-Figure 67. H6095 Digital Readout.H6095—Digital Readout (DRO)This is one of the finest DRO's on the mark

-50-Model G0709 (Mfg. Since 5/11)G9888—MT#3 Long Nose Precision CenterProvides critical tool clearance. Adjustable thrust bearings, 60° tip and 30° cl

Model G0709 (Mfg. Since 5/11)-51-G7038Z—Boring BarG7040—Carbide Inserts for Steel (5 pk)G7048—Carbide Inserts for Cast Iron (5 pk)Figure 76. G7038Z Bo

-52-Model G0709 (Mfg. Since 5/11)Figure 81. H2987-91 Lathe Dogs.H2987—½" Bent Lathe DogH2988—1" Bent Lathe DogH2989—1½" Bent Lathe DogH

Model G0709 (Mfg. Since 5/11)-53-SECTION 6: MAINTENANCECleaning the Model G0709 is relatively easy. Disconnect the lathe before cleaning it. Rem

-54-Model G0709 (Mfg. Since 5/11)Ball Oiler LubricationWhen lubricating ball oilers, we recommend using an oil gun with a rubber tip wide enough to se

Model G0709 (Mfg. Since 5/11)-55-Figure 85. Saddle and slide ball oilers.Figure 86. Handwheel ball oilers.Figure 87. Feed selection lever ball oiler l

-56-Model G0709 (Mfg. Since 5/11)Oil ReservoirsFigure 93. Apron drain plug.Apron Drain PlugFigure 92. Gearbox fill and drain plugs.Headstock Drain Plu

Model G0709 (Mfg. Since 5/11)-57-Changing OilThe oil in the reservoirs must be changed after the first three months of operation, then t

-4-Model G0709 (Mfg. Since 5/11)The information contained herein is deemed accurate as of 6/4/2013 and represents our most recent product specificatio

-58-Model G0709 (Mfg. Since 5/11)Cutting Fluid SystemBIOLOGICAL AND POISON HAZARD! Use the correct personal pro-tection equipment when handling cuttin

Model G0709 (Mfg. Since 5/11)-59-Symptom Possible Cause Possible SolutionMotor will not start.1. Stop button not reset.2. Main power panel switch is

-60-Model G0709 (Mfg. Since 5/11)Symptom Possible Cause Possible SolutionEntire machine vibrates excessively upon startup and while running.1. Workpi

Model G0709 (Mfg. Since 5/11)-61-Gib AdjustmentsThe cross-slide and compound slide on this lathe each use a long steel wedge called a gib tha

-62-Model G0709 (Mfg. Since 5/11)Saddle GibThe saddle is supplied with a carriage lock on the front right-hand side of the slide (see Figure 99). This

Model G0709 (Mfg. Since 5/11)-63-Backlash AdjustmentFigure 102. Leadscrew nut.Leadscrew Nut4. Tighten the backlash adjustment cap screw shown in

-64-Model G0709 (Mfg. Since 5/11)Half Nut AdjustmentThe half-nut mechanism can be adjusted if it becomes loose from wear. The half nut is mount

Model G0709 (Mfg. Since 5/11)-65-Shear Pin ReplacementA straight 4 x 42mm brass shear pin (Figure 105) holds the leadscrew and the drive hub tog

-66-Model G0709 (Mfg. Since 5/11)Feed Clutch AdjustmentThis lathe is equipped with a feed rod clutch, shown in Figure 106, that connects the f

Model G0709 (Mfg. Since 5/11)-67-Bearing PreloadThis lathe is shipped from the factory with the spindle bearing preload set. If the spin

Model G0709 (Mfg. Since 5/11)-5-The information contained herein is deemed accurate as of 6/4/2013 and represents our most recent product specificatio

-68-Model G0709 (Mfg. Since 5/11)4. Place the chuck wrench in the cam-lock socket to keep the spindle from rotating, and loosen the outer sp

Model G0709 (Mfg. Since 5/11)-69- Since it takes great effort to turn the inner spanner nut, you may find it difficult to know if you have go

-70-Model G0709 (Mfg. Since 5/11)V-Belt ReplacementTools Needed QtyPhillips Screwdriver #2 ... 1Wrench 17mm...

Model G0709 (Mfg. Since 5/11)-71-4. Loosen the preload set screw (see Figure 115) a few turns until it no longer contacts the headstock. 5. Ta

-72-Model G0709 (Mfg. Since 5/11)Brake ShoesIf the brake responds poorly, verify that the all link-age is tight and that the belts are tight and free

Model G0709 (Mfg. Since 5/11)-73-If the machine is not properly prepared for stor-age, it may develop rust or corrosion. Use the recom

-74-Model G0709 (Mfg. Since 5/11)SHOCK HAZARD. Working on wiring that is con-nected to a power source is extremely dangerous. Touching electrified p

Model G0709 (Mfg. Since 5/11)-75-READ ELECTRICAL SAFETY ON PAGE 74!Wiring OverviewMAINMOTOR BRAKESWITCHWORK LAMPPLUG and CORD(NOT INCLUDED)SPINDLEON/O

Model G0709 (Mfg. Since 5/11)-76-READ ELECTRICAL SAFETY ON PAGE 74!Main BoxElectrical Box WiringTo Page 77To Page 78To Page 77To Page 77To Page 77To P

Model G0709 (Mfg. Since 5/11)-77-READ ELECTRICAL SAFETY ON PAGE 74!SwitchesSwitches and Pump MotorGroundWork LampJunction BlockHotHotGround6-15 Plug(A

-6-Model G0709 (Mfg. Since 5/11)The information contained herein is deemed accurate as of 6/4/2013 and represents our most recent product specificatio

Model G0709 (Mfg. Since 5/11)-78-READ ELECTRICAL SAFETY ON PAGE 74!Main MotorSpindle Motor 110V & 220V ConnectionIf the lathe chuck rotates in the

Model G0709 (Mfg. Since 5/11)-79-READ ELECTRICAL SAFETY ON PAGE 74!Electrical Box Photo

-80-Model G0709 (Mfg. Since 5/11)12310-110-2678910111213141516171820212223252627283031323334353637383940414344452912431910-35282843SECTION 9: PARTSHea

Model G0709 (Mfg. Since 5/11)-81-Headstock Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1 P07090001 SHIFT LEVER 22 PCAP48M CAP SCREW M6-1 X

-82-Model G0709 (Mfg. Since 5/11)Headstock Drive42484950515253545556575960616263646566676869707172737475767778798081828384858687888990475280

Model G0709 (Mfg. Since 5/11)-83-Headstock Drive Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION42 P07090042 BRAKE SHOE ASSEMBLY 69 P07090069

-84-Model G0709 (Mfg. Since 5/11)Headstock Spindle1001011021031041051061071081091101111121131141151161171181191201211221231241251271281291301311321331

Model G0709 (Mfg. Since 5/11)-85-Headstock Spindle Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION100 P07090100 GEAR 74T 127 PN09M HEX NUT M12

-86-Model G0709 (Mfg. Since 5/11)Change Gears201202203204205206207208209210211212213214216217219220221222223224225227228229230231232233234217223227205

Model G0709 (Mfg. Since 5/11)-87-Quick Change Gearbox Drive 301302303304305306307308309310311313314315316317318319320321322323324325326327328329330331

Model G0709 (Mfg. Since 5/11)-7-ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or

-88-Model G0709 (Mfg. Since 5/11)Quick Change Gearbox Drive Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION301 P07090301 SHAFT 353 P07090353 G

Model G0709 (Mfg. Since 5/11)-89-Quick Change Gearbox Shift3423443463473483583613623853863873893903913923963994194204214224304453583934144154164174184

-90-Model G0709 (Mfg. Since 5/11)REF PART # DESCRIPTION REF PART # DESCRIPTION342 P07090342 GASKET 423 P07090423 SHIFT SHAFT344 P07090344 LEFT COVER

Model G0709 (Mfg. Since 5/11)-91-Apron 501502503504505506507508509510511512513514515516517518519520521522523524525525-1V252652752852953053153253653753

-92-Model G0709 (Mfg. Since 5/11)Apron Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION501 P07090501 GEAR 60T 550 P07090550 OIL SIGHT GLASS502

Model G0709 (Mfg. Since 5/11)-93-Cross Slide 601602603604605606607608609610611612613616618619620621622624625626627628629630631632633634635636637638639

-94-Model G0709 (Mfg. Since 5/11)Cross Slide Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION601 P07090601 T-NUT 626 P07090626 SUPPORT HUB602 P

Model G0709 (Mfg. Since 5/11)-95-Compound Slide 705714715717723749753754755756757758759760761762763764765766767768769762770REF PART # DESCRIPTION REF

-96-Model G0709 (Mfg. Since 5/11)Rests 801802803804805806807808809810811812813814815816817819820821822823824825801802803820819818818805806808806REF PA

Model G0709 (Mfg. Since 5/11)-97-Tailstock 90190290390490590690790890991091191291391491591691791891992092192292392492692792892993093193293994094194294