COPYRIGHT © MAY, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPEOR FORM WITHOUT THE WRITTEN APPROVA
-8- Ultimate Series JointersModel G4815Figure 3. NEMA-style L15-30 plug and outlet.Voltage & Amperage DrawThe Model G4815 features a 71⁄2 HP motor
Ultimate Series Jointers -9-GroundingExtension CordsNo single list of electrical guidelines canbe comprehensive for all shop environ-ments. Operating
-10- Ultimate Series JointersRewire To 440V(G9953ZXF Only)To rewire the Model G9953ZXF to 440V:1. Disconnect the sander from the powersource!2. Replac
Ultimate Series Jointers -11-Rewire To 440V(G4815 Only)To rewire the Model G4815 to 440V:1. Disconnect the sander from the powersource!2. Replace the
-12- Ultimate Series Jointers1. Infeed Table: Facing the front of the jointer,the infeed table is located to the right of thecutterhead. The infeed ta
-13-Ultimate Series JointersUnpackingThe Model G9953 16" Ultimate Series Jointersand the Model G4815 20" Ultimate Series Jointerare shipped
-14- Ultimate Series JointersHardware Recognition Chart5mm10mm15mm20mm25mm30mm35mm40mm45mm50mm55mm60mm65mm70mm75mmWasherLockWasherHexNutWingNutPhillip
Ultimate Series Jointers -15-Clean Up Site ConsiderationsUnsupervised childrenand visitors inside yourshop could receive seri-ous personal injury.Ensu
-16- Ultimate Series JointersNOTICEThe fence can easily scratch the table sur-face of the jointer. Use extreme care whenmaking adjustments to the fenc
Ultimate Series Jointers -17-To mount the pedestal switch:Attach the pedestal switch (Figure 13)to the backof the base with (4) M10-1.5 x 25 cap screw
WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of Cali
-18- Ultimate Series JointersFigure 15. Accessing the cutterhead pulley.Outfeed TableFigure 16. Checking knife height with the knife setting gauge.Kni
Ultimate Series Jointers -19-Figure 18. Verifying outfeed table height with straightedge.Outfeed TableCarbide cutteris at the highestpoint in its revo
-20- Ultimate Series JointersThe surface of the infeed table must be perfectlylevel with the surface of the outfeed table. To verify the factory setti
Ultimate Series Jointers -21-Figure 23. Using a square to align fence.Outfeed TableFence FaceThere is a 90˚ and a 45˚ fence stop designed toallow the
-22- Ultimate Series JointersFigure 25. Pedestal switch.EMERGENCY STOP ButtonPower IndicatorLightON ButtonFigure 26. STOPlever.STOP LeverLoose hair an
Ultimate Series Jointers -23-Operation SafetyTo avoid serious personal injury, read andbecome familiar with the entire instructionmanual before using
-24- Ultimate Series JointersSquaring Stock• Remove foreign objects from the stock.Make sure that any stock you process withthe jointer is clean and f
Ultimate Series Jointers -25-The purpose of surface planing on the jointer is tomake one flat face on a piece of stock (Figure30) to prepare it for su
-26- Ultimate Series JointersEdge JointingThe purpose of edge jointing is to produce a fin-ished, flat-edged surface (Figure 31) that is suit-able for
Ultimate Series Jointers -27-Bevel CuttingThe purpose of bevel cutting is to cut a specificangle into the edge of a workpiece (Figure 32).The Ultimate
TABLE OF CONTENTSSECTION 1: SAFETY...
-28- Ultimate Series JointersMaintenance Safety GeneralDisconnect power to themachine when perform-ing any maintenance,assembly or adjust-ments. Failu
Ultimate Series Jointers -29-Most of the ball bearings are permanently sealedand lubricated so they will require no attentionuntil they need to be rep
-30- Ultimate Series JointersMaintenance PerformedApproximate Hours Of UseMaintenance LogDate
Ultimate Series Jointers -31-Adjustment SafetyDisconnect power to themachine when perform-ing any maintenance,assembly or adjust-ments. Failure to do
-32- Ultimate Series JointersSetting the knives correctly is crucial to the prop-er operation of the jointer and is very important inkeeping the knive
Ultimate Series Jointers -33-The models with spiral cutterheads are suppliedwith an air wrench for loosening and tighteningthe carbide cutter Torx® sc
-34- Ultimate Series Jointers4. Sparingly oil the threads of the carbide cutterTorx® screws with a light machine oil.5. Adjust the compressor air pres
Ultimate Series Jointers -35-Figure 14. X.StraightedgeOutfeed Table Eccentric Location. Figure 39. Front eccentric locations.Figure 40. Straightedge p
-36- Ultimate Series JointersTo set the 90˚ stop:1. Place a square on the outfeed table fairlyclose to the cutterhead as shown in Figure41.Figure 41.
Ultimate Series Jointers -37-The depth-of-cut scale indicates the amount ofmaterial that will be removed with each pass overthe jointer.To set the dep
-2- Ultimate Series JointersSafety Instructions For Power Tools5. KEEP CHILDREN AND VISITORSAWAY. All children and visitors should bekept at a safe di
-38- Ultimate Series JointersService PerformedApproximate Hours Of UseService LogDate
Ultimate Series Jointers -39-If you need parts or help in assembling yourmachine, or if you need operational information,call the service department a
-40- Ultimate Series JointersDesign Type ...Floor Mod
Ultimate Series Jointers -41-Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901MODEL G9953ZX 16" ULTIMAT
-42- Ultimate Series JointersCustomer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901MODEL G9953ZXF 16" ULTIMA
Ultimate Series Jointers -43-Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901MACHINE DATASHEETDesign Type ..
-44- Ultimate Series Jointers
Ultimate Series Jointers -45-
-46- Ultimate Series Jointers
Ultimate Series Jointers -47-
Ultimate Series Jointers -3-9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size should be in accor-dance
-48- Ultimate Series Jointers16" JOINTER
Ultimate Series Jointers -49-16" JOINTER
-50- Ultimate Series Jointers16" JOINTER
Ultimate Series Jointers -51-16" JOINTER
-52- Ultimate Series Jointers16" JOINTERSpiral Cutterhead
Ultimate Series Jointers -53-16" JOINTER
-54- Ultimate Series Jointers1 P9953001 BASE2 P9953002 FENCE SEAT3 P9859005 TABLE SUPPORT4 P9859004 TABLE LIFTING ARM5 P9859010 LIFTING ARM6 P9953006
Ultimate Series Jointers -55-224 P9953224 SPECIAL HEX BOLT225 PW07 FLAT WASHER 5⁄16"226 PN01M HEX NUT M6-1.0 227 PB73M HEX BOLT M6-1.0 X 40228 PB
-56- Ultimate Series Jointers20" JOINTER
Ultimate Series Jointers -57-20" JOINTERSpiral Cutterhead
-4- Ultimate Series JointersAdditional Safety Instructions For Jointers1. JOINTING SAFETY BEGINS with yourlumber. Inspect your stock carefully beforey
-58- Ultimate Series Jointers20" JOINTER
Ultimate Series Jointers -59-20" JOINTER
-60- Ultimate Series Jointers20" JOINTER
Ultimate Series Jointers -61-20" JOINTER
-62- Ultimate Series Jointers20" JOINTERNOTE—Not used with spiralcutterhead models.
Ultimate Series Jointers -63-20" JOINTER
-64- Ultimate Series Jointers20" JOINTER
Ultimate Series Jointers -65-1 P4815001 BASE2 P4815002 DUST HOOD3 PS24M PHLP HD SCR M6-1.0 X 104 P4815004 BRACKET5 P4815005 BRACKET6 PW04M FLAT WASHER
-66- Ultimate Series Jointers222 PSS01M SET SCREW M6-1.0 X 10223 PSS03M SET SCREW M6-1.0 X 8224 PB22M HEX BOLT M8-1.25 X 50225 PW07 FLAT WASHER 5⁄16&q
Ultimate Series Jointers -67-SYMPTOMMotor will not start.Motor will not start; fuses orcircuit breakers blow.Motor overheats.Motor stalls (resulting i
Ultimate Series Jointers -5-We are proud to offer the Model G9953 16"Ultimate Series Jointers and the Model G481520" Ultimate Series Jointer
-68- Ultimate Series JointersSYMPTOMLines or ridges in on board.Uneven knife marks onboard.Wavy surface or chattermarks on board.Board edge is concave
Ultimate Series Jointers -69-Notes
-70- Ultimate Series JointersGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe date of
CUT ALONG DOTTED LINE10. Which benchtop tools do you own? Check all that apply.___1" x 42" Belt Sander ___6" - 8" Grinder___5"
FOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069PlaceStampHereTAPE ALONG EDGES--PLEASE DO N
Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!-OR-• SECURE ORDERING• ORDERS SHIPPED WITHIN 24 HOURS• E-MAIL RESPONSE WITHIN O
Ultimate Series Jointers-6-ModelG9953/G9953ZXFigure 1. NEMA-style L6-20 plug and outlet.Voltage & Amperage DrawThe Model G9953/G9953ZX features a
Ultimate Series Jointers -7-Model G9953ZXFFigure 2. NEMA-style L15-20 plug and outlet.Voltage & Amperage DrawThe Model G9953ZXF features a 5 HP mo
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