Grizzly POLAR BEAR G0453P Manuel d'utilisateur

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
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.






If you have any questions about this manual insert or the differences between the Model G0453P and the
Model G0453Z, contact our Technical Support at (570) 546-9663 or email [email protected].
MODEL G0453P
POLAR BEAR SERIES
15" PLANER
MANUAL INSERT
Headstock Parts Breakdown
96
104
105
106
107
108
109
110
111
62
617
27
24
608
602
604
605
603
5
5-1
5-2
101
102
103
118
REF PART # DESCRIPTION REF PART # DESCRIPTION
5 P0453P005 HANDWHEEL ASSEMBLY 107 PSB24M CAP SCREW M5-.8 X 16
5-1 P0453P005-1 HANDWHEEL 108 P0453108 ADJUSTING NUT
5-2 P0453P005-2 HANDLE M12-1.75 109 P6205ZZ BALL BEARING 6205ZZ
24 P0453P024 UPPER COVER 110 P6204ZZ BALL BEARING 6204ZZ
27 P0453P027 GEAR BOX COVER 111 P0453111 CUTTERHEAD
62 P0453P062 HEAD CASTING 118 P0453118 KNIFE GAUGE ASSEMBLY
96 PK09M KEY 8 X 8 X 35 602 PLABEL-37 GLASSES/RESPIRATOR LABEL
101 PEC015M E-CLIP 8MM 603 P0453P603 MACHINE ID LABEL
102 P0453102 KNIFE GAUGE SHAFT 604 PLABEL-12A READ MANUAL LABEL
103 P0453103 KNIFE GAUGE FOOT 605 PLABEL-15 HEARING PROTECTION LABEL
104 P0453104 KNIFE (SET OF 3) 608 P0453P608 GEARBOX SPEED LABEL
105 P0453105 GIB SCREW 617 P0453P104 BELT COVER
106 P0453106 GIB
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Résumé du contenu

Page 1 - 15" PLANER

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVA

Page 2 - 

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, r

Page 3

Table of ContentsSECTION 5: ACCESSORIES ... 27SECTION 6: MAINTENANCE ... 28Schedule ...

Page 4

-2-Model G0453Z/G0454Z (Mfg. 1/09+)A planer is designed to remove material in precise increments from the surface of natural wood stock to make the wo

Page 5 - Setting/Replacing

-3-Model G0453Z/G0454Z (Mfg. 1/09+)IdentificationFigure 1. Identification.MagneticON/OFFSwitchReturnRollersTableHeightHandwheelGearboxLiftingBar(1 of

Page 6

-4-Model G0453Z/G0454Z (Mfg. 1/09+)Internal ComponentsWorkpieceFigure 2. Workpiece path and major planing components (side cutaway view).A. Anti-Kick

Page 7 - Troubleshooting

-5-Model G0453Z/G0454Z (Mfg. 1/09+)The information contained herein is deemed accurate as of 5/6/2013 and represents our most recent product specifica

Page 8

-6-Model G0453Z/G0454Z (Mfg. 1/09+)The information contained herein is deemed accurate as of 5/6/2013 and represents our most recent product specifica

Page 9 - MODEL G0453Z/G0454Z

-7-Model G0453Z/G0454Z (Mfg. 1/09+)The information contained herein is deemed accurate as of 5/6/2013 and represents our most recent product specifica

Page 10

-8-Model G0453Z/G0454Z (Mfg. 1/09+)The information contained herein is deemed accurate as of 5/6/2013 and represents our most recent product specifica

Page 11 - Table of Contents

-9-Model G0453Z/G0454Z (Mfg. 1/09+)Safety Instructions for MachineryFor Your Own Safety, Read Instruction Manual Before Operating this MachineThe purp

Page 12 - INTRODUCTION

Table and Base Parts Breakdown210613201210301REF PART # DESCRIPTION REF PART # DESCRIPTION201 P0453P201 TABLE/BED 301 P045

Page 13 - Identification

-10-Model G0453Z/G0454Z (Mfg. 1/09+) DISCONNECTING POWER SUPPLY. Always disconnect machine from power supply before servicing, adjusting, or

Page 14 - Internal Components

-11-Model G0453Z/G0454Z (Mfg. 1/09+)Additional Safety Instructions for PlanersLike all machinery there is potential danger when operating this machine

Page 15 - MACHINE DATA

-12-Model G0453Z/G0454Z (Mfg. 1/09+)220V Single-Phase OperationFull Load Amperage DrawThis machine draws the following amps under maximum load:G

Page 16 - PAGE 2 OF 3Model G0453Z

-13-Model G0453Z/G0454Z (Mfg. 1/09+)Wear safety glasses dur-ing the entire setup pro-cess!This machine presents serious injury hazards to untrained us

Page 17

-14-Model G0453Z/G0454Z (Mfg. 1/09+)InventoryThe following is a description of the main compo-nents shipped with your machine. Lay the compo-nents out

Page 18 - PAGE 2 OF 3Model G0454Z

-15-Model G0453Z/G0454Z (Mfg. 1/09+)Floor LoadRefer to the Machine Data Sheets for the weight and footprint specifications of your machine. Some

Page 19 - SECTION 1: SAFETY

-16-Model G0453Z/G0454Z (Mfg. 1/09+)Lifting & Moving PlanerThe cabinet stand on your planer is equipped with four lifting bars that pull ou

Page 20

-17-Model G0453Z/G0454Z (Mfg. 1/09+)Figure 9. Installing the table height handwheel.Figure 10. Dust hood attached.4. Place the bushing on the handwhe

Page 21

-18-Model G0453Z/G0454Z (Mfg. 1/09+)Dust CollectionDO NOT operate the Model G0453Z/G0454Z without an adequate dust collection system. This planer crea

Page 22 - Operation

-19 -Model G0453Z/G0454Z (Mfg. 1/09+)Before starting the planer, make sure you have performed the preceding assembly and adjustment instructions, and

Page 23 - SECTION 3: SETUP

model G0453P Polar bear series 15" PlaNerCustomer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #:

Page 24 - Inventory

-20-Model G0453Z/G0454Z (Mfg. 1/09+)Re-Tension V-BeltsThe final step of the setup process must be done after approximately 16 hours of operation. Duri

Page 25 - Clean Up

-21-Model G0453Z/G0454Z (Mfg. 1/09+)Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always w

Page 26 - Assembly

-22-Model G0453Z/G0454Z (Mfg. 1/09+)Operation Overview Planing Tips• Use the full width of the planer. Alternate the cutting path between the lef

Page 27

-23-Model G0453Z/G0454Z (Mfg. 1/09+)Workpiece InspectionSome workpieces are not safe to plane or may require modification before they are safe

Page 28 - Check Gearbox Oil

-24-Model G0453Z/G0454Z (Mfg. 1/09+)Wood HardnessThe species of wood, as well as its condition, greatly affects the depth of cut the pl

Page 29 - Test Run

-25-Model G0453Z/G0454Z (Mfg. 1/09+)Bed Roller HeightBed Roller Height Range ...0.002"–0.020"The correct height of the bed

Page 30 - Adjustments

-26-Model G0453Z/G0454Z (Mfg. 1/09+)Tools Needed QtyHex Wrench 3mm ... 1Wrench 14mm ...

Page 31 - SECTION 4: OPERATIONS

-27-Model G0453Z/G0454Z (Mfg. 1/09+)SECTION 5: ACCESSORIESACCESSORIESFigure 20. Rotacator™ Precision Planer Tool.G1738—Rotacator™ Precision Planer Too

Page 32

-28-Model G0453Z/G0454Z (Mfg. 1/09+)SECTION 6: MAINTENANCEAlways disconnect power to the machine before performing maintenance. Failure to do this may

Page 33 - Inspection

-29-Model G0453Z/G0454Z (Mfg. 1/09+)LubricationYour planer features bearings that are lubricated and sealed at the factory. These bearing do

Page 34 - Feed Rate

Cutterhead InfoCutterhead Type ...

Page 35 - Depth of Cut

-30-Model G0453Z/G0454Z (Mfg. 1/09+)Table Height Chain & SprocketsThe table leadscrews are synchronized by the table height chain and sp

Page 36

-31-Model G0453Z/G0454Z (Mfg. 1/09+)Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. If

Page 37 - SECTION 5: ACCESSORIES

-32-Model G0453Z/G0454Z (Mfg. 1/09+)Motor & Electrical (continued)Symptom Possible Cause Possible SolutionMachine has vibration or noisy operation

Page 38 - SECTION 6: MAINTENANCE

-33-Model G0453Z/G0454Z (Mfg. 1/09+)Machine Operation (continued)Symptom Possible Cause Possible SolutionFuzzy grain. 1. Workpiece has high moistu

Page 39 - Lubrication

-34-Model G0453Z/G0454Z (Mfg. 1/09+)Rotating/ReplacingCutterhead InsertsFigure 31. Insert rotating sequence.The spiral cutterhead is equipped with ind

Page 40 - Gearbox Oil

-35-Model G0453Z/G0454Z (Mfg. 1/09+)V-Belt Tensioning/ReplacementNOTICEAfter the first 16 hours of use, the V-belts will stretch and seat into the pul

Page 41 - SECTION 7: SERVICE

-36-Model G0453Z/G0454Z (Mfg. 1/09+)Pulley AlignmentProper pulley alignment prevents premature V-belt wear and unnecessary load on the motor. The pul-

Page 42 - Machine Operation

-37-Model G0453Z/G0454Z (Mfg. 1/09+)Table Height Chain TensionThe table height chain transfers movement from the handwheel to elevate the tabl

Page 43 - Machine Operation (continued)

-38-Model G0453Z/G0454Z (Mfg. 1/09+)Feed Rollers, Chip Breaker & Pressure Bar HeightsBDC(Bottom Dead Center)0.040"0.008"0.020"Figur

Page 44 - Cutterhead Inserts

-39-Model G0453Z/G0454Z (Mfg. 1/09+)6. Keeping the Rotacator dial at zero, position it under the right-hand side of the infeed roller and find the BD

Page 45 - Replacement

Inventory

Page 46 - Pulley Alignment

-40-Model G0453Z/G0454Z (Mfg. 1/09+)Using Wood BlocksTools Needed QtyHex Wrenches 3, 5mm ... 1 EachWrench or Socket 10mm ..

Page 47 - Table Height Chain

-41-Model G0453Z/G0454Z (Mfg. 1/09+)Positioning Chip DeflectorChip Deflector Gap Setting ...1⁄4"When properly distanc

Page 48 - Bar Heights

-42-Model G0453Z/G0454Z (Mfg. 1/09+)Scale CalibrationAlthough correctly set at the factory, the scale can be adjusted for accuracy if it become

Page 49

-43-Model G0453Z/G0454Z (Mfg. 1/09+)These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-es to th

Page 50 - Using Wood Blocks

-44-READ ELECTRICAL SAFETY ON PAGE 43!Model G0453Z/G0454Z (Mfg. 1/09+)CONTROLPANEL(from behind)MAGNETICSWITCHASSEMBLYMS1-09D1L1 3L2 5L32T1 4T2 6T313no

Page 51 - Roller Spring

-45-READ ELECTRICAL SAFETY ON PAGE 43!Model G0453Z/G0454Z (Mfg. 1/09+)G0454Z Wiring DiagramCONTROLPANEL(from behind)MAGNETICSWITCHASSEMBLYMS1-35D1L1 3

Page 52 - Anti-Kickback

-46-Model G0453Z/G0454Z (Mfg. 1/09+)423915678101211131415242526292731323433353066363738394042414551525354555657585960616263656764686970717274757673787

Page 53 - SECTION 8: WIRING

-47-Model G0453Z/G0454Z (Mfg. 1/09+)G0453Z Headstock Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1 P0453Z001 HANDLE 60 P0453Z060 CUT LIMIT

Page 54 - G0453Z Wiring Diagram

-48-Model G0453Z/G0454Z (Mfg. 1/09+)G0453Z Table201202203204209207208205210214212211213206REF PART # DESCRIPTION REF PART # DESCRIPTION201 P0453Z201 T

Page 55 - G0454Z Wiring Diagram

-49-Model G0453Z/G0454Z (Mfg. 1/09+)G0453Z Columns301302304303305306307308309314310311312313317320328327325326323324322321329319316315318330331REF PAR

Page 56 - SECTION 9: PARTS

6.               Figure 4

Page 57 - G0453Z Headstock Parts List

-50-Model G0453Z/G0454Z (Mfg. 1/09+)G0453Z Gearbox4014024034044054064074084094114104144094154264124134134164174254204184194214224234244274284294304314

Page 58 - G0453Z Table

-51-Model G0453Z/G0454Z (Mfg. 1/09+)G0453Z Stand Breakdown507519521520506514513518V2516507-15175155055095205225045025515525535545235285255265275245565

Page 59 - G0453Z Columns

-52-Model G0453Z/G0454Z (Mfg. 1/09+)G0453Z Stand Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION501 P0453Z501 ENCLOSED STAND 534 P0453Z534 SPE

Page 60 - G0453Z Gearbox

-53-Model G0453Z/G0454Z (Mfg. 1/09+)G0453Z Label PlacementSafety labels warn about machine hazards and ways to prevent injury. The owner of this machi

Page 61 - G0453Z Stand Breakdown

-54-Model G0453Z/G0454Z (Mfg. 1/09+)G0454Z Headstock Breakdown2391567810121113141519202122232624282930323133277134353638393740414342464744455556575859

Page 62 - G0453Z Stand Parts List

-55-Model G0453Z/G0454Z (Mfg. 1/09+)G0454Z Headstock Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1 P0453Z001 HANDLE 54 PK129M KEY 8 X 8 X 3

Page 63 - G0453Z Label Placement

-56-Model G0453Z/G0454Z (Mfg. 1/09+)G0454Z Headstock Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION97 P0454Z097 CHAIN 06B-1 X 67 108 P0454Z10

Page 64 - G0454Z Headstock Breakdown

-57-Model G0453Z/G0454Z (Mfg. 1/09+)G0454Z Table201202203204209207208205210210214212211213206REF PART # DESCRIPTION REF PART # DESCRIPTION201 P0454Z20

Page 65 - G0454Z Headstock Parts List

-58-Model G0453Z/G0454Z (Mfg. 1/09+)G0454Z Columns3013023043033053053053063073083093143153103113113113123133173203283273253263233243223213293193163183

Page 66

-59-Model G0453Z/G0454Z (Mfg. 1/09+)G0454Z Gearbox4014024034044054064074084114104144094094154264124134134164174254204184194214224234244274284294304304

Page 67 - G0454Z Table

Machine Operation   

Page 68 - G0454Z Columns

-60-Model G0453Z/G0454Z (Mfg. 1/09+)G0454Z Stand Breakdown56656556356255956156055855255355155655752255050350251050951152851852050551351250752352652552

Page 69 - G0454Z Gearbox

-61-Model G0453Z/G0454Z (Mfg. 1/09+)G0454Z Stand Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION501 P0454Z501 ENCLOSED STAND 534 P0453Z534 SPE

Page 70 - G0454Z Stand Breakdown

-62-Model G0453Z/G0454Z (Mfg. 1/09+)G0454Z Label PlacementSafety labels warn about machine hazards and ways to prevent injury. The owner of this machi

Page 71 - G0454Z Stand Parts List

CUT ALONG DOTTED LINEName _____________________________________________________________________________ Street ______________________________________

Page 72 - G0454Z Label Placement

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069Place

Page 73 - WARRANTY CARD

WARRANTY AND RETURNSGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchas

Page 75 - WARRANTY AND RETURNS

G8983—Tilting Roller StandG8984—Single Roller Stand

Page 76

MODEL G0453Z/G0454Z15" & 20" MOBILE PLANERw/SPIRAL CUTTERHEADOWNER'S MANUALCOPYRIGHT © APRIL, 2009 BY GRIZZLY INDUSTRIAL, INC., RE

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