15" OPEN-END WIDE-BELT SANDERMODEL G9983INSTRUCTION MANUALCOPYRIGHT © OCTOBER, 2002 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL
-8- G9983 15" Open-End Wide-Belt SanderSECTION 4: MACHINE FEATURESExternal FeaturesTo help you understand the set up and operationinstructions, w
G9983 15" Open-End Wide-Belt Sander -9-Access DoorsThere are access doors located on each side ofthe sander. Throughout the manual, we refer toth
UnpackingThe Model G9983 Wide-belt Sander is shippedfrom the manufacturer in a carefully packed car-ton. If you discover your machine is damagedafter
G9983 15" Open-End Wide-Belt Sander -11-5mm10mm15mm20mm25mm30mm35mm40mm45mm50mm55mm60mm65mm70mm75mmWasherLock WasherHex NutWing NutPhillips HeadS
-12- G9983 15" Open-End Wide-Belt SanderSite ConsiderationsFLOOR LOADYour new wide-belt sander represents a largeweight load in a moderate sized
G9983 15" Open-End Wide-Belt Sander -13-Beginning AssemblyMost of your new wide-belt sander has beenassembled at the factory, but some setup isre
-14- G9983 15" Open-End Wide-Belt SanderPlatenThe housing for the platen can be accessed byopening the door on the left-hand side of themachine.
G9983 15" Open-End Wide-Belt Sander -15-Air HoseFigure 10. Secure air hose with a hose clamp.The air hose connection is located at the regula-tor
-16- G9983 15" Open-End Wide-Belt SanderPressure RollersAlways keep the pressure rollers set belowthe level of the sanding roller. If the pres-su
G9983 15" Open-End Wide-Belt Sander -17-Dust CollectionThe dust collection port is located on top of thesander and measures 5" in diameter.
WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of Cali
-18- G9983 15" Open-End Wide-Belt SanderLong term exposure tothis machine duringoperation may causehearing loss. Wearapproved hearing pro-tection
G9983 15" Open-End Wide-Belt Sander -19-Before StartingSECTION 6: OPERATIONSNOTICEThe following section was designed to giveinstructions on the b
-20- G9983 15" Open-End Wide-Belt SanderConveyor HeightConveyor height is controlled by turning thehandwheel shown in Figure 13. A scale is locat
G9983 15" Open-End Wide-Belt Sander -21-Load MeterThe load meter shown in Figure 16 displays thecurrent amperage draw of the sanding belt motor.T
-22- G9983 15" Open-End Wide-Belt SanderCleaning PadsFigure 18. Sanding belt cleaning pad.Cleaning Pads (one is shown in Figure 18) arethe perfec
G9983 15" Open-End Wide-Belt Sander -23-GeneralLubricationRoller bearing blocks must be lubricated every 20hours of operation with high-quality,
-24- G9983 15" Open-End Wide-Belt SanderMaintenance PerformedApproximate Hours Of UseMaintenance LogDate
G9983 15" Open-End Wide-Belt Sander -25-SECTION 8: SERVICE ADJUSTMENTSKeep loose clothing outof the way of machineryand keep hair pulledback.Wear
-26- G9983 15" Open-End Wide-Belt SanderFigure 20. This is the oscillation timing control knob.5. When you get the belt to oscillate withoutstopp
G9983 15" Open-End Wide-Belt Sander -27-Oscillation ReturnFigure 22. This is the oscillation return valveand the air eye fork.The oscillation ret
Table Of ContentsPAGE1. SAFETYSAFETY RULES FOR POWER TOOLS ...2
-28- G9983 15" Open-End Wide-Belt SanderPressure RollerDepthFigure 24. These are the pressure roller depthbolts at the front of the machine. The
G9983 15" Open-End Wide-Belt Sander -29-Pressure RollerTensionFigure 25. This is one of the four pressure roller adjustment bolts.Pressure roller
-30- G9983 15" Open-End Wide-Belt SanderFeed Belt TrackingTo check the feed belt tracking:1. Turn the feed belt ON.2. If the belt moves to one si
G9983 15" Open-End Wide-Belt Sander -31-V-Belt TensionThe sanding belt is driven by two V-belts on theModel G9983. The V-belts must have adequate
-32- G9983 15" Open-End Wide-Belt SanderNOTICENew V-belts will often stretch after moder-ate use. Check frequently after installation. Figure 29.
G9983 15" Open-End Wide-Belt Sander -33-Air SystemIf you ever determine that a component inthe air system is malfunctioning, DO NOToperate the sa
-34- G9983 15" Open-End Wide-Belt SanderReplacing BrakesFigure 33. Removing caliper to replace brake pads.The only regular maintenance to perform
G9983 15" Open-End Wide-Belt Sander -35-Service PerformedApproximate Hours Of UseService LogDate
-36- G9983 15" Open-End Wide-Belt SanderThe following pages contain general machinedata, parts diagrams/lists, a troubleshooting guideand Warrant
G9983 15" Open-End Wide-Belt Sander -37-Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901MODEL G9983 15&
5. KEEP CHILDREN AND VISITORSAWAY. All children and visitors should bekept at a safe distance from work area.6. MAKE WORKSHOP CHILD PROOF withpadlock
-38- G9983 15" Open-End Wide-Belt SanderAir SystemVarious functions on the Model G9983 are con-trolled through the air system. Since this is a co
G9983 15" Open-End Wide-Belt Sander -39-Model G9983Wiring Diagram—Main Hook Up Panel220 Volt Single-Phase1L13L25L32T14T26T313NC14NCCN-11CN- 251L1
-40- G9983 15" Open-End Wide-Belt SanderModel G9983Wiring Diagram -Control Panel220 Volt Single PhaseDisconnect power from machine before perform
G9983 15" Open-End Wide-Belt Sander -41-Model G9983Wiring Diagram - 220 Volt Single Phase12 13 3 3 5 5 U2V2W2EMERGENCY STOPLIMIT SWITCHDisconnect
-42- G9983 15" Open-End Wide-Belt Sander857610413291 P9983001 TOOL BOX2 PWR1214 COMBO WRENCH 12/14MM3 P9983003 BOX WRENCH 30/37MM4 P4000937 PHILL
G9983 15" Open-End Wide-Belt Sander -43-134102112110111124109108125113126105106114115116117107118119120154104103153123101122121133130131127135147
-44- G9983 15" Open-End Wide-Belt SanderREF PART # DESCRIPTIONREF PART # DESCRIPTION101 P9983101 MACHINE BASE102 P9983102 QUILL BASE103 PSB64M CA
G9983 15" Open-End Wide-Belt Sander -45-234227225226206215214207209204205218202210201208213244245229228230231243232233219220222217203216212211221
-46- G9983 15" Open-End Wide-Belt Sander319318315381307305306322304310311327328320329317321316330332303302312301331313314309326341339308340337338
G9983 15" Open-End Wide-Belt Sander -47-REF PART # DESCRIPTIONREF PART # DESCRIPTION301 P9983301 CONTACT ROLLER BASE302 PLW06M LOCK WASHER 10MM30
G9983 15" Open-End Wide-Belt Sander -3-9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size should be
-48- G9983 15" Open-End Wide-Belt Sander404403413414425415424423404426422417416418446444421419412420443442441445440428427438437436429435433430439
G9983 15" Open-End Wide-Belt Sander -49-REF PART # DESCRIPTIONREF PART # DESCRIPTION401 P9983401 MACHINE FRAME402 P9983402 ACCESS DOOR RH403 P998
-50- G9983 15" Open-End Wide-Belt Sander623624618601602603602601621612604-1604617612611609608605626625606-160662262061970270170370470570770970871
G9983 15" Open-End Wide-Belt Sander -51-REF PART # DESCRIPTIONREF PART # DESCRIPTION601 P9983601 CONTROL BOX602 P9983602 LOCK603 P9983603 CONTROL
-52- G9983 15" Open-End Wide-Belt SanderFor your safety, turn switch OFF and dis-connect the machine from power sourcebefore any troubleshooting.
G9983 15" Open-End Wide-Belt Sander -53-For your safety, turn switch OFF and dis-connect the machine from power sourcebefore any troubleshooting.
-54- G9983 15" Open-End Wide-Belt SanderWARRANTY AND RETURNSGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to th
G9983 15" Open-End Wide-Belt Sander -55-10. Which benchtop tools do you own? Check all that apply.___1" x 42" Belt Sander ___6" -
FOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069PlaceStampHereTAPE ALONG EDGES--PLEASE DO N
-4- G9983 15" Open-End Wide-Belt SanderAdditional Safety Instructions For The Wide-Belt Sander• DO NOT allow anyone to stand at the out-feed end
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G9983 15" Open-End Wide-Belt Sander -5-SECTION 2: INTRODUCTIONWe are also pleased to provide this manual withthe Model G9983. It was written to g
-6- G9983 15" Open-End Wide-Belt SanderSECTION 3: CIRCUIT REQUIREMENTS220V Single-PhaseThe Model G9983 features a 5 HP, 220V single-phase motor.
G9983 15" Open-End Wide-Belt Sander -7-The Model G9983 comes prewired for 220 voltoperation. Wiring diagrams are provided at theback of this manu
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